SkyIO

From the Plant Floor to the Cloud and everything in between

Services: 19
Projects: 10
Size Estimate: 1-50 employees

Overview

SkyIO delivers industrial automation and IT/OT integration solutions for manufacturing sectors. It designs, implements, and supports SCADA/HMI systems, PLC configurations, MES deployments, and secure industrial networks. The practice works across chemical, food and beverage, pharmaceutical, and other process-intensive industries to streamline plant-floor operations and enable cloud-based visibility.

Size Estimate: 1-50 employees

Services

IT/OT Integration

Unify information technology and operational systems to enable real-time decision-making, secure data sharing, and seamless enterprise collaboration.

Database Management and Reporting Manufacturing Cloud Platforms Industrial Networking and Cybersecurity RTLS and RFID Solutions

Control Systems Engineering

Design and deploy foundational automation systems that govern physical manufacturing processes with high reliability.

Programmable Logic Controller Integration SCADA and HMI Design Variable Frequency Drive Optimization

Operational Execution and Management

Connect the shop floor to senior management to optimize raw material usage, tracking, and operational throughput.

MES Deployment Batch Process Automation Continuous Improvement Consulting

Specialty Engineering and Support

Deliver physical engineering designs, control cabinets, and hands-on lifecycle services for industrial facilities.

Process and Mechanical Design Control Panel Fabrication System Safety Engineering Technical Project Management Ongoing Maintenance and Support

Industries

Chemicals Food & Beverage Consumer Products Pharmaceutical Automotive Power Generation Semiconductors Mining

Firm type

Automation & Controls Process Engineering Mechanical Engineering

Project types

Batch Automation Systems Assembly Line Capacity Expansions OEE / Downtime Monitoring Systems Control System Upgrades Greenfield Automation Systems Portable Manufacturing Systems Multi-plant Control System Upgrades

Projects

Rockline Manufacturing Data Platform

Rockline | Consumer Products

Deployed a secure, scalable data platform to restore real-time production visibility, enabling structured reporting, smarter decision-making, and continuous improvement.

IT/OT Integration Database Management and Reporting

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Remote Factory Acceptance Testing for Specialty Chemicals Batch Automation

Chemicals

Implemented a new batch automation system that enabled remote factory acceptance testing, reducing setup costs, travel time, and operational disruptions.

Batch Process Automation Control Systems Engineering

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OEE and Downtime Monitoring System for Food & Beverage Plant

Food & Beverage

Designed a single-application monitoring system to provide real-time performance metrics and shift reports across multiple manufacturing plants.

MES Deployment Database Management and Reporting

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Dust Collector System Upgrade for Consumer Products Manufacturer

Consumer Products

Replaced dust collector systems and established a central operator station with integrated controls to improve production quality, mitigate downtime risk, and establish reliable communication.

Control Systems Engineering Process and Mechanical Design

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Assembly Line Capacity Expansion for Automotive Manufacturer

Automotive

Expanded assembly line capacity by 50% with minimal downtime, delivering an on-time startup of new factory automation systems.

Control Systems Engineering Programmable Logic Controller Integration

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Oil Delivery Control System Upgrade at Baking Facility

Food & Beverage

Upgraded obsolete controls and designed a new control panel to simplify maintenance, increase uptime, and reduce components replacement costs for a baked goods manufacturer.

Control Systems Engineering Control Panel Fabrication

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Liquid Ingredients Batch Automation System

Food & Beverage

Automated a manual liquid ingredients mixing process to reduce physical labor, eliminate operator error, and improve supply chain consistency.

Batch Process Automation Control Systems Engineering

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Portable Manufacturing System for Pharmaceutical Vaccine Formulation

Pharmaceutical

Developed a portable system enabling distributed manufacturers to formulate vaccines in strict compliance with the core standards of the licensing developer.

Control Systems Engineering Process and Mechanical Design

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Multi-plant Control System Upgrade for Specialty Chemicals

Chemicals

Upgraded and automated systems for a fuel additives manufacturer, increasing production capacity by approximately 50% and improving overall batch quality.

Batch Process Automation Control Systems Engineering

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